Interfacial Properties of CZTS Thin Film Solar Cell

Muhunthan, N.; Singh, Om Pal; Thakur, M. K.; Karthikeyan, P.; Singh, Dinesh; Saravanan, M.; Singh, V. N.

doi:https://doi.org/10.1155/2014/476123

Journal of Solar Energy

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Abstract Introduction Results and Discussion Conclusions Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2014 | Article ID 476123 | https://doi.org/10.1155/2014/476123

Interfacial Properties of CZTS Thin Film Solar Cell

N. Muhunthan,¹Om Pal Singh,¹M. K. Thakur,¹P. Karthikeyan,¹Dinesh Singh,²M. Saravanan,³and V. N. Singh^1,2

Academic Editor: Paulo Fernandes

Received16 Sept 2014

Revised10 Nov 2014

Accepted10 Nov 2014

Published26 Nov 2014

Abstract

Cu-deficient CZTS (copper zinc tin sulfide) thin films were grown on soda lime as well as molybdenum coated soda lime glass by reactive cosputtering. Polycrystalline CZTS film with kesterite structure was produced by annealing it at 500°C in Ar atmosphere. These films were characterized for compositional, structural, surface morphological, optical, and transport properties using energy dispersive X-ray analysis, glancing incidence X-ray diffraction, Raman spectroscopy, scanning electron microscopy, atomic force microscopy, UV-Vis spectroscopy, and Hall effect measurement. A CZTS solar cell device having conversion efficiency of ~0.11% has been made by depositing CdS, ZnO, ITO, and Al layers over the CZTS thin film deposited on Mo coated soda lime glass. The series resistance of the device was very high. The interfacial properties of device were characterized by cross-sectional SEM and cross-sectional HRTEM.

1. Introduction

The optical and electronic properties of CZTS make it a suitable absorber layer for thin film photovoltaic. CZTS made from earth abundant and nontoxic elements is an ideal candidate to replace Cu(In,Ga)Se₂ (CIGS) and CdTe which face material scarcity and toxicity issues for large scale production of solar cells. Therefore, thin film CZTS solar cell has received great attention in recent years [1–5]. CZTS is reported to have a band gap between 1.40 to 1.50 eV [1–5] and a band edge absorption coefficient above 10⁴ cm⁻¹ which makes it highly attractive as a single junction solar cell material. Efficiency up to 8.4% and 12.6% have been achieved for CZTS [6] and Cu₂ZnSn(S,Se)₄ (CZTS,Se) [7] solar cells, respectively. Efficiency of nearly 6.2% has been achieved using cosputtering of Cu, ZnS, and SnS target in Ar atmosphere [8]. In the case of CIGS and CdTe thin film solar cells, the best efficiency reported is ~21.7% [9] and 20.4% [10], respectively. The CZTS thin film solar cell device property is affected by the presence of phase impurities like Cu₂S, Cu₂SnS₃, ZnS, SnS, and so on and poor quality of interfaces [11–14]. The open circuit voltage of the device which depends on the career generation and recombination process is controlled by the presence of defects [15–18]. The poor interfacial properties also affect the performance of the device [19, 20].

Generally, two-step process is used for the deposition of CZTS thin film (metallic film deposition and then sulfurization). In the two-step process, during sulfurization, the film surface becomes rough which may hinder the formation of proper junction when n-type CdS is coated over it and also there is loss of Sn due to high temperature processing. Thus, process conditions like annealing time and temperature need to be optimized. A small variation in time, temperature, and thickness of films may lead to the formation of secondary or tertiary phases. The samples deposited by reactive cosputtering process shall have smoother surface. There are only three reports on the deposition of CZTS thin films by reactive cosputtering. In one study, Liu et al. have deposited CZTS thin film by reactive cosputtering and have reported only the structural, optical, and electrical properties of the film [21]. In another study, Li et al. have shown a device efficiency of 3.37%. Apart from deposition of CZTS thin film, by reactive cosputtering (with 50% H₂S), all the other layers were deposited at NREL [22]. They have studied the current conduction in the device using the scanning probe microscopy technique. In the third reported study, Scragg et al. have reported the efficiency of 4.6% for a CZTS solar cell device made by reactive cosputtering with and both appearing to be limited by interface recombination [23]. Thus, there is a need to understand the interfaces of the device. In the present study, through cross-sectional HRTEM and SEM studies, it has been shown that the device efficiency of CZTS thin film solar cell deposited by reactive cosputtering is marred by the poor adhesion of the film and the poor quality of the interfaces. If the quality of interfaces can be controlled, then the devices quality can be improved. Also, in the thin film based solar cell as all layers are very thin, there is a chance of material from one layer diffusing into the other and thus affecting the device life. Thus, the device needs to be insulated properly and needs to be carefully protected. Therefore, the present study shall be a stepping stone in realizing CZTS device with higher efficiency.

The CZTS thin film made by reactive cosputtering of Cu, Zn, and Sn targets in the presence of H₂S gas on the soda lime glass was characterized for its compositional, structural, morphological, optical, and electrical transport properties. The device made by depositing other layers, like CdS, i-ZnO, ITO, and Al layers, was characterized thoroughly using the cross-sectional SEM and HRTEM analyses and it has been shown that in order to improve the quality of the device, it is essential to improve the interfaces.

2. Experiments

2.1. Film Deposition

For CZTS film deposition, Cu was sputtered using DC power of 38.5 W and simultaneously Sn and Zn were sputtered using RF power of 65 W and 100 W, respectively. All the three targets were reactively cosputtered in the presence of [H₂S (15%) + Ar (85%)] gas. The thickness of individual elements can be controlled by controlling the power. All the targets were either 99.99% or more pure. Substrate was kept at 120°C and was rotated at 10 rpm for uniform deposition. Deposition was carried out for 1 h and the thickness of the obtained film was 780 nm (confirmed by Stylus profiler, cross-sectional SEM, and HRTEM imaging).

Prior to deposition, a base pressure of 1.1 × 10⁻⁶ mbar was achieved using turbo molecular pump (800 liters per second). The deposition was carried out at a pressure of 5.2 × 10⁻³ mbar. Postdeposition annealing was carried out in a sliding horizontal tube furnace for 3 min at 500°C. CZTS film on a Mo coated SLG substrate was placed on a ceramic plate and kept inside the quartz tube of the single zone furnace. Furnace was mounted on a sliding rail and thus it can move both ways using an electric switch with a constant speed [24]. The furnace temperature was increased to 500°C with a ramping rate of 20°C per min and argon flow rate was set to 30 sccm. When the desired temperature was reached, the furnace was moved to the sample area and, after 3 min, it was taken away.

For the device fabrication, prior to CZTS deposition, Mo was deposited as bottom electrode on SLG substrate at 100°C by DC magnetron sputtering. The deposition was carried out in two steps. For the first 20 min, deposition was carried out at high pressure and low power (a working pressure of 2.8 × 10⁻² mbar and DC power @ 30 W). For the next 40 min, deposition was carried out at low pressure and high power (working pressure of 1.8 × 10⁻² mbar and DC power @ 50 W). The thickness of Mo film was 1.2 μm.

2.2. Characterization

Morphological study of thin film sample was carried out using scanning electron microscope (Zeiss EVO MA10, SEM). Energy dispersive X-ray spectroscopy (EDS) analysis was carried out using EDS attached with the SEM. Glancing incidence X-ray diffraction (GIXRD) study was carried out using Rigaku Miniflex X-ray diffractometer with an incident angle of 1°. Multimode AFM with NanoScope V controller (Veeco Ltd., USA) was used for all AFM studies. Optical properties were studied using UV-1800 Shimadzu spectrophotometer. Raman study was carried out using Jobin Yvon T64000, triple monochromator Raman spectrometer with an excitation wavelength of 514.5 nm. Solar cell characteristics were measured using in-house built equipment. Cross-sectional TEM analyses of CZTS solar cell device were carried out by making cross-sectional samples and studying it under transmission electron microscope (HRTEM, FEI G2, F-30, s-twin, The Netherlands) operating at an accelerating voltage of 300 kV.

3. Results and Discussion

3.1. Chemical Composition

The result of compositional analysis of CZTS sample by EDS is shown in Table 1. The atomic ratio of [Zn]/[Sn] = 1.14, [Cu]/([Zn] + [Sn]) = 0.90, and [S]/[Cu + Zn + Sn] = 0.85. Thus, the CZTS thin film was Zn-rich and copper deficient, which are reported to have good optoelectronic properties suitable for solar cell application [21, 25].

3.2. Structural and Morphological Properties

Figure 1(a) shows the GIXRD pattern of CZTS film. It is clear from the XRD pattern that the CZTS thin film is having good crystallinity (low background and sharp peaks). The high intensity of (112) peak revealed that the growth is preferential. Other observed peaks correspond to (101), (110), (103), (200), (202), (114), (105), (202), (312), and (224) planes of kesterite CZTS (JCPDS 26-0575) [26]. Figure 1(b) shows the Raman spectrum of CZTS film. Raman peaks at 288 and 338 cm⁻¹ correspond to kesterite CZTS [21, 25, 27, 28]. Peaks due to Cu₂SnS₃, ZnS, and phases were absent in the Raman spectrum. Thus, GIXRD and Raman studies show the pure kesterite nature of CZTS thin film. The SEM micrograph of the surface of the CZTS film is shown in Figure 1(c). Film consists of grains with uniform sizes. This is confirmed by AFM studies.

(a)

(b)

(c)

The AFM topography and the 3D surface visualization of the CZTS thin film deposited on Mo coated SLG are shown in Figures 2(a) and 2(b), respectively. In this measurement, it is possible to get an absolute value for the spatial dimension of the CZTS surface. In Figures 2(a) and 2(b), the topography and 3D images show granular variations in a very small area (1 × 1 µm²).

(a)

(b)

(c)

The detailed features of the grains were not observed in SEM observation, but the interior part of the grains and the deep gaps between the grains are displayed in AFM topography. The root mean square (RMS) roughness () and the average roughness () parameter were measured over the line profile scan A-B as shown in Figure 2(c). The maximum value of 10.94 nm and value of 8.69 nm were obtained. The values show that the surface was quite smooth. A relatively smooth surface allows good physical contact with the subsequent layer and avoids the shorting that may arise due to uneven surface topography.

3.3. Optical and Electrical Transport Properties

The optical absorbance curve of CZTS thin film is shown in Figure 3(a). CZTS film is having an optical absorption coefficient () higher than 6 × 10⁴ cm⁻¹ for film having a thickness of 780 nm. Tauc’s plot graph is shown in Figure 3(b) and the estimated direct optical band gap of CZTS film is 1.42 eV which is estimated using the intercept of the linear region of the plot versus on -axis at . This value is quite close to the theoretical optimal value of 1.50 eV for a single junction solar cell [26, 28]. Electrical transport measurements were carried out in four-probe configuration using Hall effect measurements setup. The resistivity () of the CZTS thin film was 1.89 × 10⁻¹ Ωcm. Hall effect measurement was carried out with a magnetic field intensity of 0.5 T and current of 20 μA at room temperature. The hole mobility of CZTS thin film is 1.27 cm²·V⁻¹·s⁻¹. The reported values for the hole mobility are in the range of the 1 to 10 cm²·V⁻¹·s⁻¹ [26, 29, 30]. The hole carrier concentration is approximately 2.55 × 10¹⁹ cm⁻³, which is consistent with other thin film absorber materials where it is reported to vary from 10¹⁶ cm⁻³ to 10¹⁹ cm⁻³ [25, 30, 31]. The value of Hall coefficient for the CZTS film was 2.45 × 10⁻¹ cm³C⁻¹. The above compositional, structural, surface morphological, optical, and electrical properties indicate that the CZTS film grown by reactive cosputtering can be used as an absorber layer in thin film solar cells.

(a)

(b)

3.4. Device Characteristics

For fabrication of CZTS solar cell device, CdS n-type layer was deposited onto the CZTS/Mo layer by RF sputtering. Insulating ZnO buffer layer and transparent conducting ITO thin films were subsequently deposited at 150°C substrate temperatures by RF sputtering. For top contact, Al grid was deposited by thermal evaporation.

Current-voltage () characteristic measured at room temperature is shown in Figure 4. Under dark conditions, there is no contribution from the photogenerated current and the resulting diode characteristic curve is shown as black color in Figure 4. The illuminated characteristic, shown in the same figure (in red color), is merely the dark curve shifted down by a current density (). The device showed a short circuit current density () of 6.25 mA/cm², an open circuit voltage () of 71.73 mV, and a conversion efficiency of 0.11%. The comparatively low efficiency could be attributed to internal deficiency in the CZTS solar cells, such as high contact resistance between CZTS and Mo conductive layers and low interdiffusion between CdS and CZTS interfaces. The low shunt resistance (—23 Ω) results in the lower value of while the high series resistance (—282 Ω) results in lower and the FF. In order to improve upon the device characteristics, rigorous analyses of the interfaces have been carried out using the cross-sectional SEM and HRTEM studies.

3.5. Investigation of the Interfacial Properties

3.5.1. Cross-Sectional Device Analysis

Figures 5(a) and 5(b) show the cross-sectional images of the device. The thicknesses of each layer measured using SEM and TEM images are Mo~1.2 μm, CZTS~780 nm, and CdS/ZnO/ITO~270 nm. It was difficult to distinguish the individual layers of buffer and window layers (CdS/ZnO/ITO) in the low resolution SEM/TEM. In the SEM image, CZTS grains look very compact and tightly adhered to the Mo layer as shown in Figure 5(a). The Mo back contact layer is typically grown on glass substrates by sputtering and often exhibits the columnar grain morphology as shown in Figure 5(b). The surface of the CZTS absorber layer has excellent contact with the Mo back contact which is beneficial for decreasing the minority carrier recombination and providing a current path for minority carriers to reach the n-type CdS when used in solar cell.

(a)

(b)

3.5.2. Interfacial Layer at CZTS/Mo Back Interface

Figure 6(a) shows the cross-sectional HRTEM image of CZTS/Mo interface of CZTS film deposited on Mo coated SLG by reactive cosputtering. The observed lattice spacing of 2.21 Å corresponds to (110) plane of Mo [32] (Figure 6(b)). Unknown layer (green line) is observed in the CZTS region. This may be due to the formation of oxides during high temperature sintering. The observed lattice spacing of 3.36 Å corresponds to (002) plane of Cu₂S. Also, it is clear from Figure 6(b) that the interface between Mo and CZTS is not proper as some gap is observed, which may increase the series resistance () as well as reduce the open circuit voltage () of the device. The lattice spacing of about 1.92 and 2.21 Å corresponds to (220) and (114) planes of CZTS [33, 34].

(a)

(b)

3.5.3. CZTS/CdS (p-n) Interface

Figure 7(a) shows the cross-sectional HRTEM image of CZTS/CdS p-n junction interface. The observed lattice spacing of about 3.59 Å corresponds to (100) plane of CdS [35]. The lattices images show proper interaction between CZTS and CdS. The lattice spacing of about 2.01 Å corresponds to (105) plane of CZTS. The observed lattice spacing of about 3.42 Å corresponds to (100) plane of Cu₂S. The low shunt resistance () could be due to tunneling leakage across the p-n junction (due to the presence of the conductive Cu₂S secondary phase).

(a)

(b)

Thus, the CZTS thin films deposited by reactive cosputtering have been characterized for their compositional, structural, optical, and electrical transport properties. A device has been made and it has been characterized thoroughly by cross-sectional HRTEM and SEM. The formation of secondary phases is very harmful for thin film solar cells. However, for multinary compound materials, such as CIGS and CZTS, the formation of a secondary phase is often observed. For example, Cu₂S has been found in CZTS. TEM is a good technique to view the location of the secondary phases. This study shall fill the gap that exists on the detailed cross-sectional characterization of CZTS device which is still under research state.

4. Conclusions

The Cu-Zn-Sn-S precursors were grown by reactive cosputtering on Mo coated SLG substrate. Annealing the precursors at around 500°C for 3 min provided a high quality CZTS thin film with kesterite structure. A CZTS solar cell with an efficiency of 0.11% was fabricated by depositing CdS, ZnO, ITO, and Al layers over the CZTS deposited on Mo coated SLG substrate. TEM is a good technique to view the location of the secondary phases. The formation of secondary phases is very harmful for thin film solar cells. However, for multinary compound materials, such as CIGS and CZTS, the formation of a secondary phase is possible. For example, Cu₂S has been found in CZTS. The secondary phases can often form inside the absorber materials; however, the least desirable secondary phases are those with smaller band gaps than the absorber, as these could reduce the open circuit voltage of the device and enhance recombination or worse conductive phases, which could create shorting pathways through the absorber layer. The detailed interface analysis of device has been done using the cross-sectional HRTEM. Defects have been observed in the CZTS region of the device. The studies also suggest a poor contact between Mo and CZTS which is another cause of reducing the efficiency. It could be concluded that these two factors are responsible for comparatively low efficiency in the CZTS solar cells in this work. Further, these parameters need to be optimized in order to improve the efficiency.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgments

The authors are grateful to the Director of CSIR-NPL, Professor R. C. Budhani, for his close guidance in this work. They are thankful to CSIR, India, and MNRE, Government of India (Sanction number 31/29/2010-11/PVSE) for the financial support. The authors are grateful to CSIR, India, for TAP-SUN Program. Om Pal Singh and N. Muhunthan are thankful to UGC for SRFships.

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Copyright © 2014 N. Muhunthan et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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